ORBIBEND 116
THE MANDRELESS TUBE BENDER WITH MOBILE ORBITAL CUT (Patented)
Mandrelless tube bender you must have
ORBIBEND with its mobile orbital cut surpasses the normal mandrelless machines and marks a new step in the evolution of bending machines. (Patent by Simat)
A smart orbital cut
>A MOBILE ORBITAL CUT able to cut the tube in unique ways(Patented by Simat):
Cut at the end of the bend: cut of the tube at the end of the curve without the need to trim the tube later with short ends
Pre-cut while bending: the pre-cut is done in masked time during the bending phase and this allows to save cycle time
Cut at the end of the bend: cut of the tube at the end of the curve without the need to trim the tube later with short ends
Pre-cut while bending: the pre-cut is done in masked time during the bending phase and this allows to save cycle time
Fast and always the same
Towing by means of a clamp supported by ball screw:
the tube is always securely held granting maximum accuracy between the bending planes. The clamp avoids deformations and slippings of the tube due to the feeding of the tube by means of rollers. No more marks on the surface of the tubes due to encoders
Motors with absolute encoders:
There is no need for zeroing with zero sensors or limit switches. The machine is always ready from the moment it is switched on
Zero backlash gearboxes for robotics :
Maximum accuracy and repeatability in positioning
the tube is always securely held granting maximum accuracy between the bending planes. The clamp avoids deformations and slippings of the tube due to the feeding of the tube by means of rollers. No more marks on the surface of the tubes due to encoders
Motors with absolute encoders:
There is no need for zeroing with zero sensors or limit switches. The machine is always ready from the moment it is switched on
Zero backlash gearboxes for robotics :
Maximum accuracy and repeatability in positioning
Bend as you want
Compression bending
Draw bending
Multi-radius bending in process
Right and Left in process
Draw bending
Multi-radius bending in process
Right and Left in process
Quickly change production
Change of tools in few minutes thanks to quick change systems and solutions designed to make operations fast and easy, such for example the quick ghange system of the straightening rollers
You can also end-form
ORBIBEND can be combined with a end-forming machine of MACH series, so in addition to bending and cutting, you can also end-form, taper, ram form, mill, and roll the ends of the pipes
It is also possible to connect the machines with a robot to end-form both the endings of the tubes
It is also possible to connect the machines with a robot to end-form both the endings of the tubes
The factory of tomorrow
Machines are ready for the Industry 4.0 to simplify the monitoring of your factory and always have control over the activities
Respect the environment
Latest generation motors with the reinstatement of the braking current into the network in order to limit consumption
Saving raw material you avoid wastes and eliminating the need for washing reduce the environmental impact.
Saving raw material you avoid wastes and eliminating the need for washing reduce the environmental impact.
Good first take!
Thanks to the GBS3D Simulator you can check the faseability of the product before starting the production. A 3D graphic interface shows the virtual process of the workpiece, calculates possible collisions and reports them. You can save material and the workpiece is suitable from the first one.
Product features
- Full electric machine, manual settings are not needed when you change production
- Maximum workable diameter: 16 mm
- Orbital cut patented by SIMAT: cut at the end of the curve and cut while bending in masked time
- Saw blade cut placed after the bend (optional)
- Compression or draw bending (bending without mandrel)
- Multi- radii in process
- Towing by means of a clamp supported by a ball screw for maximum accuracy and speed
- Not motorized vertical and horizontal straightening rollers
- Quick change of tools
- Possibility to integrate the machine with robots and other SIMAT's machines
- SimUI HMI, quick and intuitive
- GBS3D graphic simulator
- Sectors: HVSC, Automotive, Aerospace, furniture